sensors

Plastic Crack Meter (2D / 3D)

Cost-effective, transparent polycarbonate gauge for visual monitoring of crack evolution in two or three dimensions.

Range (X-Axis)
±20 mm (Horizontal)
Range (Y-Axis)
±10 mm (Vertical)
Resolution
0.5 mm (Visual)

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Overview

Cost-effective, transparent polycarbonate gauge for visual monitoring of crack evolution in two or three dimensions.

The Geolook Plastic Crack Meter is a simple, reliable, and low-cost device for monitoring the movement of cracks in concrete, brick, and masonry structures. Unlike electronic sensors, it requires no power or readout unit, providing an immediate visual indication of structural movement. Manufactured from heavy-duty, UV-resistant polycarbonate, it is designed to withstand outdoor weathering without yellowing or becoming brittle. It consists of two overlapping plates—one with a calibrated grid and the other with crosshairs—that move relative to each other as the crack widens or shears.

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Benefits & Features

  • Low-cost solution for mass deployment
  • Direct visual reading (no special tools required)
  • UV-resistant polycarbonate construction
  • Available in Flat (2D) and Corner (3D) versions
  • Waterproof and weather-resistant
  • Resolution of 0.5mm or 1.0mm
  • Easy installation using epoxy or screws
  • Coefficient of thermal expansion similar to concrete

Detailed Description

How it Works

The Plastic Crack Meter functions on a simple principle of relative motion. It comprises two transparent plates. The bottom plate, printed with a calibrated millimeter grid, is fixed to one side of the crack. The top plate, marked with a red crosshair cursor, is fixed to the other side.

As the crack opens, closes, or shears, the top plate moves over the bottom one. The position of the crosshair on the underlying grid indicates exactly how much movement has occurred in both the X (opening) and Y (shearing) directions.

2D vs. 3D Monitoring

We offer two primary configurations to suit different structural locations:

  • Standard (2D): Designed for flat surfaces (walls, floors). It monitors crack width opening and vertical shearing.
  • Corner (3D): Designed for internal or external corners. It consists of three components to monitor movement in X, Y, and Z axes, useful where walls meet ceilings or other perpendicular structures.

Installation Guide

Installation is rapid and non-intrusive. For most masonry or concrete surfaces, a fast-setting 2-part structural epoxy is recommended. The gauge is supplied with temporary alignment pins that hold the two plates in the 'zero' position while the glue sets.

Once the adhesive cures, the alignment pins are removed (or tape cut), allowing the plates to move freely. For rough surfaces or long-term installations, screws and wall plugs can be used via the pre-drilled mounting holes.

Why choose Manual Monitoring?

While electronic sensors offer remote data, Plastic Crack Meters are unbeatable for simplicity and cost. They allow engineers to instrument dozens of cracks in a building for the price of a single electronic sensor.

They are ideal for 'triage' situations—determining which cracks are active and dangerous versus those that are dormant—before committing to a more expensive automated monitoring system.

Available Models

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Specifications

Range (X-Axis)
±20 mm (Horizontal)
Range (Y-Axis)
±10 mm (Vertical)
Resolution
0.5 mm (Visual)
Material
Clear Polycarbonate
Dimensions
150 x 30 x 6 mm
Fixing Method
Epoxy Adhesive or Screws
Temperature Range
-30°C to +80°C